CNC Machine

For Production Process Real-Time Data Collection and Data Analytics with AI/ML Capabilities on the Edge or the Cloud.

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Description

With the CNC Machine Market-Ready Kit, you can monitor your CNC Machine (modern or legacy) and send all of the information to your network, ERP System or other business intelligence software. It is a NO CODE, plug-and-play solution.

WHAT IS MONITORED

  • Spindle Vibration
  • Lubricant Level
  • Coolant Level
  • Number of Emergency Shut Downs
  • Door Status (Open/Closed)
  • Environmental Factors (Temperature, Humidity, Pressure)
  • Yield Per Job
  • Job Duration
  • Cost Per Unit, Cost Per Run (Material and Energy)
  • Machine Utilization/Uptime

DATA USAGE

  • Monitor machine characteristics for anomolies during production run.
  • Monitor fluid levels to enable proper machining and prevent machine damage.
  • Compare output and product quality of various machines.
  • Root cause product nonconformance caused by equipment deviations.
  • Pinpoint equipment deviations for predictive maintenance and repairs.
  • Track environmental effects on product quality and machine performance.
  • Forecast and track per run production cost (including energy cost).
  • Track environmental effects on product quality and machine performance.
  • Check machine usage hours to trigger notification for routine maintenance.
  • Run simulations to see what changes in the process yield efficiencies.
  • Get OEE numbers for each machine.
  • Utilize energy data to support a Sustainability Program.

The data collected is so fine-grained that equipment feature deviations can be specifically targeted in real-time. Having such detailed data also assists in upgrading equipment predictive maintenance programs, as well as focused troubleshooting relating to equipment.

STANDARD CONFIGURATION

  • 1 Edge Node or Intelligent Edge Node
  • 1 Multifunction Sensor (Vibration, Environmental Data)
  • 1 Power Sensor Module
  • 2 Ultrasound Sensors (Tank Level)
  • 1 Proximity Sensor (Door Open/Close)
  • 1 Computer Tablet for Operator Data Entry