Description
With the CNC Machine Market-Ready Kit, you can monitor your CNC Machine (modern or legacy) and send all of the information to your network, ERP System or other business intelligence software. It is a NO CODE, plug-and-play solution.
WHAT IS MONITORED
- Spindle Vibration
- Lubricant Level
- Coolant Level
- Number of Emergency Shut Downs
- Door Status (Open/Closed)
- Environmental Factors (Temperature, Humidity, Pressure)
- Yield Per Job
- Job Duration
- Cost Per Unit, Cost Per Run (Material and Energy)
- Machine Utilization/Uptime
DATA USAGE
- Monitor machine characteristics for anomolies during production run.
- Monitor fluid levels to enable proper machining and prevent machine damage.
- Compare output and product quality of various machines.
- Root cause product nonconformance caused by equipment deviations.
- Pinpoint equipment deviations for predictive maintenance and repairs.
- Track environmental effects on product quality and machine performance.
- Forecast and track per run production cost (including energy cost).
- Track environmental effects on product quality and machine performance.
- Check machine usage hours to trigger notification for routine maintenance.
- Run simulations to see what changes in the process yield efficiencies.
- Get OEE numbers for each machine.
- Utilize energy data to support a Sustainability Program.
The data collected is so fine-grained that equipment feature deviations can be specifically targeted in real-time. Having such detailed data also assists in upgrading equipment predictive maintenance programs, as well as focused troubleshooting relating to equipment.
STANDARD CONFIGURATION
- 1 Edge Node or Intelligent Edge Node
- 1 Multifunction Sensor (Vibration, Environmental Data)
- 1 Power Sensor Module
- 2 Ultrasound Sensors (Tank Level)
- 1 Proximity Sensor (Door Open/Close)
- 1 Computer Tablet for Operator Data Entry
