SmartEYE™ offers immediate ROI by eliminating production waste and delays and identifying resource inefficiencies starting on Day 1.
Start with Level 1 (SmartEYE™ Factory Flow SaaS) to organize and analyze where waste and delays are happening.
Once you are ready, add Level 2 to one or more machines, to track machine usage, energy waste and problematic machinery.
If one or more machines are experiencing routine downtime, graduate to Level 3 so you can pinpoint downtime and product quality issues at the machine-feature level, as well as implement predictive maintenance. This is how the multi-billion-dollar enterprises run lean, and now all of this technology is available to manufacturers of all sizes.
How Well Do You Know Your Factory?
- Is the production schedule being met?
- Do we have all of the components and subsystems ready for a final product production run?
- How can I gauge employee efficiency?
- How can I incentivize employees to do thier best every day?
- How can I ensure consistent product output?
- How can I pinpoint exactly what went wrong in the process when the output isn’t as expected?
- How can I pinpoint machine profile deviations in real-time?
- When is the best time to perform maintenance on my equipment?
- Should my machine maintenance schedule differ for different aspects of my machines?
- How do I track energy efficiency?
- Can I confirm production compliance for certification programs?
- Is it possible to get real-time factory-floor data sent to my ERP, MRP, MES or other business intelligence software solution?
Answering These Questions Require Real-Time Data From The Factory Floor
LEVEL 1:
Track Production Progress, Resource Efficiency And BOM Shortages, All In Real-Time
- Identify BOM and Subassembly Shortages Before a Production Run
- Confirm Production Schedule Compliance
- Identify Personnel Underperformance
- Identify Bottlenecks (Inventory, Personnel, Equipment, Scheduling
- Track Issues Causing Machine Downtime
- Track Final Product and/or Subassembly Stock
- Confirm Production Process Compliance for Certifications
- AI Capabilities
- Instant Access
- Customization Available
- ERP and BI System Integration Available
LEVEL 2:
Track Production Progress, Resource Efficiency, BOM Shortages, Machine Usage, Machine Uptime/Downtime And Energy Cost Per Machine, All In Real- Time
- All of the Level 1 Benefits (with Instant Access after self-installation of machine-attached clip-on device)
- Schedule Machine Usage Optimally
- Identify Which Machines are Costing the Most Money in Downtime
- Track Machine Downtime and Resolutions
- Compare Machine Efficiencies with Respect to Various Products
- Compare Resource Efficiency with Respect to Various Machines
- Confirm Product Cost in Terms of Energy Usage
- Data Analytics on the Edge or the Cloud
- Machine Learning and AI Capabilities
- Customizable
- ERP System and BI Software Integration Available
LEVEL 3:
Track Production Progress, Resource Efficiency, BOM Shortages, Machine Usage, Machine Uptime/Downtime, Machine Functionality (For Profile Deviations And Predictive Maintenance), Product Quality, Energy Cost Per Machine And Environmental Conditions Affecting Product Quality And/Or Machine Functionality, All In Real-Time
- All of the Level 1 and Level 2 Benefits (with Instant Access after Ectron install, which takes 1-day)
- Determine the Cause for Machine Downtime by Monitoring Machine Feature Data
- Receive Alerts For Machine Profile Deviations (before they impact Product Quality)
- Monitor Machine Profile Deviations and Connect to Machine Downtime for Predictive Maintenance
- Monitor the Impact of Environmental Conditions
- Near-Unlimited Data Analytics: Machine Learning/AI Capabilities, Compatible with Over 40 Industrial Protocols
- Tell us what problem you are trying to solve, what data you need to solve it and we will create a customized SmartEYE™ solution.
- Customizable
- ERP System and BI Software Integration Available
What Will I Need To Deploy SmartEYE™?
All you need is SmartEYE™ and a computer for entering data and viewing reports
- No Changes to Your Equipment
- No Changes to Your Processes
- No Interruption in Production
- No Internal IT Staff Required
USE CASES
SmartEYE™ can be deployed in any industry. Check out some of our current deployments.