SMARTEYE – Ectron Corporation

SmartEYE™ offers immediate ROI by eliminating production waste and delays and identifying resource inefficiencies starting on Day 1.

Start with Level 1 (SmartEYE™ Factory Flow SaaS) to organize and analyze where waste and delays are happening.

Once you are ready, add Level 2 to one or more machines, to track machine usage, energy waste and problematic machinery.

If one or more machines are experiencing routine downtime, graduate to Level 3 so you can pinpoint downtime and product quality issues at the machine-feature level, as well as implement predictive maintenance. This is how the multi-billion-dollar enterprises run lean, and now all of this technology is available to manufacturers of all sizes.

How Well Do You Know Your Factory?

Is the production schedule being met?
Do we have all of the components and subsystems ready for a final product production run?
How can I gauge employee efficiency?
How can I incentivize employees to do thier best every day?
How can I ensure consistent product output?
How can I pinpoint exactly what went wrong in the process when the output isn’t as expected?
How can I pinpoint machine profile deviations in real-time?
When is the best time to perform maintenance on my equipment?
Should my machine maintenance schedule differ for different aspects of my machines?
How do I track energy efficiency?
Can I confirm production compliance for certification programs?
Is it possible to get real-time factory-floor data sent to my ERP, MRP, MES or other business intelligence software solution?

Answering These Questions Require Real-Time Data From The Factory Floor

LEVEL 1:

Track Production Progress, Resource Efficiency And BOM Shortages, All In Real-Time

Identify BOM and Subassembly Shortages Before a Production Run
Confirm Production Schedule Compliance
Identify Personnel Underperformance
Identify Bottlenecks (Inventory, Personnel, Equipment, Scheduling
Track Issues Causing Machine Downtime
Track Final Product and/or Subassembly Stock
Confirm Production Process Compliance for Certifications
AI Capabilities
Instant Access
Customization Available
ERP and BI System Integration Available

LEVEL 2:

Track Production Progress, Resource Efficiency, BOM Shortages, Machine Usage, Machine Uptime/Downtime And Energy Cost Per Machine, All In Real- Time

All of the Level 1 Benefits (with Instant Access after self-installation of machine-attached clip-on device)
Schedule Machine Usage Optimally
Identify Which Machines are Costing the Most Money in Downtime
Track Machine Downtime and Resolutions
Compare Machine Efficiencies with Respect to Various Products
Compare Resource Efficiency with Respect to Various Machines
Confirm Product Cost in Terms of Energy Usage
Data Analytics on the Edge or the Cloud
Machine Learning and AI Capabilities
Customizable
ERP System and BI Software Integration Available

LEVEL 3:

Track Production Progress, Resource Efficiency, BOM Shortages, Machine Usage, Machine Uptime/Downtime, Machine Functionality (For Profile Deviations And Predictive Maintenance), Product Quality, Energy Cost Per Machine And Environmental Conditions Affecting Product Quality And/Or Machine Functionality, All In Real-Time

All of the Level 1 and Level 2 Benefits (with Instant Access after Ectron install, which takes 1-day)
Determine the Cause for Machine Downtime by Monitoring Machine Feature Data
Receive Alerts For Machine Profile Deviations (before they impact Product Quality)
Monitor Machine Profile Deviations and Connect to Machine Downtime for Predictive Maintenance
Monitor the Impact of Environmental Conditions
Near-Unlimited Data Analytics: Machine Learning/AI Capabilities, Compatible with Over 40 Industrial Protocols
Tell us what problem you are trying to solve, what data you need to solve it and we will create a customized SmartEYE™ solution.
Customizable
ERP System and BI Software Integration Available